• EN 1005-5:2007

    Current The latest, up-to-date edition.

    Safety of machinery - Human physical performance - Part 5: Risk assessment for repetitive handling at high frequency

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    Published date:  28-02-2007

    Publisher:  Comite Europeen de Normalisation

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Abbreviations
    5 Requirements
      5.1 The application of standards relevant to this document
      5.2 General aspects
      5.3 Risk assessment
          5.3.1 General
          5.3.2 Hazard identification
          5.3.3 Risk estimation and simple evaluation of machinery
                related repetitive handling at high frequency
                (Method 1)
          5.3.4 Detailed risk evaluation of machinery related
                repetitive handling at high frequency: risk
                reduction and risk reduction option analysis
                (Method 2)
    6 Verification
    7 Information for use
    Annex A (informative) Identification of technical action
          A.1 General
          A.2 Examples for identifying and counting technical
              actions
              A.2.1 Example 1: Pick and place (Tables A.2 and A.3)
              A.2.2 Example 2: Pick and place with transfer from one
                    hand to the other and with visual inspection
                    (Table A.4)
              A.2.3 Example 3: Pick and place while transporting a
                    load (Table A.5)
              A.2.4 Example 4: Cyclical use of a tool with repeated
                    and identical actions (Table A.6)
              A.2.5 Example 5: Technical actions not carried out in
                    every cycle (Table A.7)
    Annex B (informative) Posture and types of movements
    Annex C (informative) Force
          C.1 General
              C.1.1 Introduction
              C.1.2 Procedure 1 - A biomechanical approach based on
                    user group strength distributions
          C.2 Procedure 2 - A psychophysical approach using the
              CR-10 Borg scale
    Annex D (informative) Association between the OCRA index and
                          the occurrence of Upper Limbs Work-related
                          Musculo-Skeletal Disorders (UL-WMSDs):
                          criteria for the classification of results
                          and forecast models
          D.1 General
          D.2 OCRA Index values, exposure areas and consequent
              actions
    Annex E (informative) Influence of recovery periods pattern
                          and work time duration in determining the
                          overall number of reference technical
                          actions within a shift (RTA) and,
                          consequently, the OCRA index
    Annex F (informative) An application example of risk reduction
                          in a mono-task analysis
          F.1 Foreword
          F.2 General: technical characteristics of the task
          F.3 Hazard identification
          F.4 Method 1
          F.5 Method 2
              F.5.1 Description of awkward postures and movements
                    and evaluation of the corresponding Posture
                    multiplier (Po[M])
              F.5.2 Repetitiveness multiplier (Re[M])
              F.5.3 Evaluation of average force level and the
                    corresponding Force Multiplier (Fo[M])
              F.5.4 Determination of the Recovery period multiplier
                    (Rc[M]) and the Duration multiplier (Du[M])
              F.5.5 Computation of reference technical actions per
                    minute (RF)
              F.5.6 Computation of the OCRA index
              F.5.7 OCRA index calculation for mono task analysis
                    when the repetitive task duration should be
                    assessed
              F.5.8 Solutions to reduce the risk level
    Annex G (informative) Definition and quantification of
                          additional risk factors
    Annex H (informative) Risk assessment by Method 2 when
                          designing "multitask" jobs
          H.1 OCRA index calculation when two or more repetitive
              tasks should be assessed
          H.2 An application example: assessing repetitive tasks
              at a machine
              H.2.1 Description of characteristics of two tasks
              H.2.2 Definition of the corresponding multipliers
              H.2.3 Mono- task analysis separately for task A
                    and B: computation of the overall number Actual
                    Technical Actions (ATA) in task A (Table H.3)
                    and task B (Table H.4)
              H.2.4 Mono- task analysis: computation of the overall
                    number of reference technical actions within
                    a shift (RTA) in task A (Table H.5) and task B
                    (Table H.6)
              H.2.5 Mono- task analysis: computation of the OCRA
                    index in task A (Table H.5) and task B (Table
                    H.6)
          H.3 Multi-tasks analysis
              H.3.1 Computation of the overall number of Actual
                    Technical Actions (ATA) in task A and task B
                    (Table H.7)
              H.3.2 Computation of the overall number of reference
                    technical actions (RTA) in task A and task B
                    (Table H.7)
              H.3.3 Computation of the overall number of reference
                    technical actions within a shift in task A and
                    task B (Table H.7)
          H.4 Conclusion
    Bibliography

    Abstract - (Show below) - (Hide below)

    This European Standard presents guidance to the designer of machinery or its component parts and the writer of type C standards in assessing and controlling health and safety risks due to machine-related repetitive handling at high frequency.This European Standard specifies reference data for action frequency of the upper limbs during machinery operation, and it presents a risk assessment method intended for risk reduction option analysis.This European Standard applies to machinery for professional operation by the healthy adult working population. This European Standard is not applicable for repetitive movements and related risks of the neck, back and lower limbs.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes PREN 1005-5. (12/2007)
    Document Type Standard
    Publisher Comite Europeen de Normalisation
    Status Current

    Standards Referenced By This Book - (Show below) - (Hide below)

    S.R. CEN/TR 614-3:2010 SAFETY OF MACHINERY - PART 3: ERGONOMIC PRINCIPLES FOR THE DESIGN OF MOBILE MACHINERY
    ISO 11228-3:2007 Ergonomics Manual handling Part 3: Handling of low loads at high frequency
    02/561276 DC : DRAFT MAR 2002 BS 1005-4 - SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 4: EVALUATION OF WORKING POSTURES AND MOVEMENTS IN RELATION TO MACHINERY
    I.S. EN 415-10:2014 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
    ISO 6385:2016 Ergonomics principles in the design of work systems
    BS EN 614-1 : 2006 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
    BS EN 13861:2011 Safety of machinery. Guidance for the application of ergonomics standards in the design of machinery
    EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
    CEN ISO/TR 12296:2013 Ergonomics - Manual handling of people in the healthcare sector (ISO/TR 12296:2012)
    11/30247811 DC : 0 BS EN 415-10 - SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
    BS ISO 11228-3:2007 Ergonomics. Manual handling Handling of low loads at high frequency
    BS PD ISO/TR 12296 : 2012 ERGONOMICS - MANUAL HANDLING OF PEOPLE IN THE HEALTHCARE SECTOR
    UNI ISO 11228-3 : 2009 ERGONOMICS - MANUAL HANDLING - PART 3: HANDLING OF LOW LOADS AT HIGH FREQUENCY
    S.R. CEN ISO/TR 12296:2013 ERGONOMICS - MANUAL HANDLING OF PEOPLE IN THE HEALTHCARE SECTOR (ISO/TR 12296:2012)
    DIN EN 1005-1:2009-04 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
    I.S. EN 1005-1:2002 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
    I.S. EN ISO 6385:2016 ERGONOMIC PRINCIPLES IN THE DESIGN OF WORK SYSTEMS
    I.S. EN 13861:2011 SAFETY OF MACHINERY - GUIDANCE FOR THE APPLICATION OF ERGONOMICS STANDARDS IN THE DESIGN OF MACHINERY
    I.S. EN 614-1:2006 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
    VDI 4499 Blatt 4:2015-03 Digital factory - Ergonomic representation of humans in the digital factory
    VDI/VDE 3850 Blatt 2:2017-01 Development of usable user interfaces for technical plants - Interaction devices for screens
    PD CEN ISO/TR 12296:2013 Ergonomics. Manual handling of people in the healthcare sector
    DIN EN 415-10:2014-07 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
    UNI EN 415-10 : 2014 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
    DIN EN 13861:2012-01 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
    UNI EN 13861 : 2011 SAFETY OF MACHINERY - GUIDANCE FOR THE APPLICATION OF ERGONOMICS STANDARDS IN THE DESIGN OF MACHINERY
    UNI EN 1005-1 : 2009 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
    BS EN 415-10:2014 Safety of packaging machines General Requirements
    BS EN 1005-1 : 2001 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
    EN 415-10:2014 Safety of packaging machines - Part 10: General Requirements
    EN 13861:2011 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
    EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
    EN ISO 6385:2016 ERGONOMIC PRINCIPLES IN THE DESIGN OF WORK SYSTEMS (ISO 6385:2016)
    14/30297790 DC : 0 BS EN ISO 6385 - ERGONOMIC PRINCIPLES IN THE DESIGN OF WORK SYSTEMS
    PD CEN/TR 614-3:2010 Safety of machinery Ergonomic principles for the design of mobile machinery
    DIN EN 614-1:2009-06 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
    ISO/TR 12296:2012 Ergonomics Manual handling of people in the healthcare sector
    BS EN ISO 6385:2016 Ergonomics principles in the design of work systems
    CEN/TR 614-3:2010 Safety of machinery - Part 3: Ergonomic principles for the design of mobile machinery

    Standards Referencing This Book - (Show below) - (Hide below)

    EN 1005-4:2005+A1:2008 Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery
    CEN Guide 414:2017 Safety of machinery - Rules for the drafting and presentation of safety standards
    EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
    ISO 5349-2:2001 Mechanical vibration Measurement and evaluation of human exposure to hand-transmitted vibration Part 2: Practical guidance for measurement at the workplace
    EN 614-2:2000+A1:2008 Safety of machinery - Ergonomic design principles - Part 2: Interactions between the design of machinery and work tasks
    ISO 14738:2002 Safety of machinery — Anthropometric requirements for the design of workstations at machinery
    EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
    EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
    EN 1050 : 1996 SAFETY OF MACHINERY - PRINCIPLES FOR RISK ASSESSMENT
    EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
    EN ISO 5349-2:2001/A1:2015 MECHANICAL VIBRATION - MEASUREMENT AND EVALUATION OF HUMAN EXPOSURE TO HAND-TRANSMITTED VIBRATION - PART 2: PRACTICAL GUIDANCE FOR MEASUREMENT AT THE WORKPLACE (ISO 5349 2:2001/AMD 1:2015)
    ISO/IEC Guide 51:2014 Safety aspects Guidelines for their inclusion in standards
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    EN ISO 5349-1 : 2001 MECHANICAL VIBRATION - MEASUREMENT AND EVALUATION OF HUMAN EXPOSURE TO HAND-TRANSMITTED VIBRATION - PART 1: GENERAL REQUIREMENTS (ISO 5349-1:2001)
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    ISO 5349-1:2001 Mechanical vibration Measurement and evaluation of human exposure to hand-transmitted vibration Part 1: General requirements
    EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
    ANSI Z94.0 : 2000 INDUSTRIAL ENGINEERING TERMINOLOGY
    EN ISO 14738:2008 Safety of machinery - Anthropometric requirements for the design of workstations at machinery (ISO 14738:2002, including Cor 1:2003 and Cor 2:2005)
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