SAE J2578_201408
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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Recommended Practice for General Fuel Cell Vehicle Safety
Available format(s)
Hardcopy , PDF
Superseded date
24-01-2023
Superseded by
Language(s)
English
Published date
26-08-2014
Publisher
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1. SCOPE
2. REFERENCES
3. DEFINITIONS
4. TECHNICAL SYSTEMS SAFETY GUIDELINES
5. OPERATION
6. EMERGENCY RESPONSE
7. MAINTENANCE
8. NOTES
APPENDIX A - POST-CRASH CRITERIA FOR COMPRESSED
HYDROGEN SYSTEMS
APPENDIX B - GUIDANCE FOR CONDUCTING HIGH VOLTAGE TESTS
APPENDIX C - GUIDANCE FOR CONDUCTING DISCHARGE EVALUATIONS
INTO SPACES SURROUNDING VEHICLES
APPENDIX D - GUIDANCE FOR CONDUCTING LOCAL EXHAUST
FLAMMABILITY AND TOXICITY EVALUATIONS
OF VEHICLE DISCHARGES
APPENDIX E - GUIDANCE FOR THE PACKAGING OF HYDROGEN SYSTEMS
INCLUDING PRDS, SHIELDS, AND FLOW BARRIERS
APPENDIX F - TEST METHOD FOR DRIVE-AWAY PROTECTION
Provides requirements relating to the safe integration of the fuel cell system, the hydrogen fuel storage and handling systems (as defined and specified in SAE J2579) and high voltage electrical systems into the overall Fuel Cell Vehicle.
| DocumentType |
Standard
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| Pages |
71
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| PublisherName |
SAE International
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
This SAE Recommended Practice identifies and defines requirements relating to the safe integration of the fuel cell system, the hydrogen fuel storage and handling systems (as defined and specified in SAE J2579) and high voltage electrical systems into the overall Fuel Cell Vehicle. The document may also be applied to hydrogen vehicles with internal combustion engines.This document relates to the overall design, construction, operation and maintenance of fuel cell vehicles.
| 05/30134522 DC : DRAFT JUN 2005 | ISO 23273-1 - FUEL CELL ROAD VEHICLES - SAFETY SPECIFICATIONS - PART 1: VEHICLE FUNCTIONAL SAFETY |
| SAE J2799_201404 | Hydrogen Surface Vehicle to Station Communications Hardware and Software |
| SAE J2601/2_201409 | Fueling Protocol for Gaseous Hydrogen Powered Heavy Duty Vehicles |
| SAE J2601/3_201306 | Fueling Protocol for Gaseous Hydrogen Powered Industrial Trucks |
| 17/30293100 DC : 0 | BS ISO 19882 - GASEOUS HYDROGEN - THERMALLY ACTIVATED PRESSURE RELIEF DEVICES FOR COMPRESSED HYDROGEN VEHICLE FUEL CONTAINERS |
| CNG FUEL INSPECTOR RESOURCE PACKAGE : 2013 | CONSISTS OF ANSI NGV 1-2006/CSA NGV 1-2006, COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES; ANSI PRD 1-2013, PRESSURE RELIEF DEVICES FOR NATURAL GAS VEHICLE (NGV) FUEL CONTAINERS; ANSI NGV 2-2007, COMPRESSED NATURAL GAS VEHICLE FUEL CONTAINERS; ANSI NGV 2A-2012, ADDENDA 1 TO ANSI NGV 2-2007, COMPRESSED NATURAL GAS VEHICLE FUEL CONTAINERS AND ANSI NGV 2B-2012 |
| 05/30134525 DC : DRAFT JUN 2005 | ISO 23273-2 - FUEL CELL ROAD VEHICLES - SAFETY SPECIFICATIONS - PART 2: PROTECTION AGAINST HYDROGEN HAZARDS FOR VEHICLES FUELLED WITH COMPRESSED HYDROGEN |
| SAE J2990/1_201606 | Gaseous Hydrogen and Fuel Cell Vehicle First and Second Responder Recommended Practice |
| ISO 23273-2:2006 | Fuel cell road vehicles Safety specifications Part 2: Protection against hydrogen hazards for vehicles fuelled with compressed hydrogen |
| SAE J1766_201401 | Recommended Practice for Electric, Fuel Cell and Hybrid Electric Vehicle Crash Integrity Testing |
| ISO 6469-2:2018 | Electrically propelled road vehicles Safety specifications Part 2: Vehicle operational safety |
| NFPA 1900:2024 | Standard for Aircraft Rescue and Fireghting Vehicles, Automotive Fire Apparatus, Wildland Fire Apparatus, and Automotive Ambulances |
| BS ISO 23273-2:2006 | Fuel cell road vehicles. Safety specifications Protection against hydrogen hazards for vehicles fuelled with compressed hydrogen |
| BS ISO 23273:2013 | Fuel cell road vehicles. Safety specifications. Protection against hydrogen hazards for vehicles fuelled with compressed hydrogen |
| SAE J2601_201612 | Fueling Protocols for Light Duty Gaseous Hydrogen Surface Vehicles |
| SAE J2990/2_201501 | Hybrid and Electric Vehicle Safety Systems Information Report |
| ANSI HPRD 1 : 2013(R 2018) | THERMALLY ACTIVATED PRESSURE RELIEF DEVICES FOR COMPRESSED HYDROGEN VEHICLE FUEL CONTAINERS |
| CSA/ANSI HGV 3.1 : 2015 | FUEL SYSTEM COMPONENTS FOR COMPRESSED HYDROGEN GAS POWERED VEHICLES |
| NFPA 921 : 2017 | GUIDE FOR FIRE AND EXPLOSION INVESTIGATIONS |
| ISO 13063:2012 | Electrically propelled mopeds and motorcycles — Safety specifications |
| BS ISO 23273-1:2006 | Fuel cell road vehicles. Safety specifications Vehicle functional safety |
| BS ISO 13063:2012 | Electrically propelled mopeds and motorcycles. Safety specifications |
| CSA HGV 3.1 : 2013 | FUEL SYSTEM COMPONENTS FOR COMPRESSED HYDROGEN GAS POWERED VEHICLES |
| 08/30183031 DC : DRAFT MAY 2008 | BS ISO 6469-2 - ELECTRIC ROAD VEHICLES - SAFETY SPECIFICATIONS - PART 2: VEHICLE OPERATIONAL SAFETY MEANS AND PROTECTION AGAINST FAILURES |
| SAE J2600_201510 | Compressed Hydrogen Surface Vehicle Fueling Connection Devices |
| SAE J2579_201303 | Standard for Fuel Systems in Fuel Cell and Other Hydrogen Vehicles |
| SAE J2880_201406 | Recommended Green Racing Protocols |
| ISO 23273-1:2006 | Fuel cell road vehicles Safety specifications Part 1: Vehicle functional safety |
| 17/30343003 DC : 0 | BS ISO 6469-2 - ELECTRICALLY PROPELLED ROAD VEHICLES - SAFETY SPECIFICATIONS ELEMENT - PART 2: VEHICLE OPERATIONAL SAFETY |
| BS ISO 6469-2:2018 | Electrically propelled road vehicles. Safety specifications Vehicle operational safety |
| SAE J2594_201611 | Recommended Practice to Design for Recycling Proton Exchange Membrane (PEM) Fuel Cell Systems |
| ISO 23273:2013 | Fuel cell road vehicles — Safety specifications — Protection against hydrogen hazards for vehicles fuelled with compressed hydrogen |
| CSA NGV 6.1 : 2016 | COMPRESSED NATURAL GAS (CNG) FUEL STORAGE AND DELIVERY SYSTEMS FOR ROAD VEHICLES |
| CSA/ANSI HGV 2 : 2014 | COMPRESSED HYDROGEN GAS VEHICLE FUEL CONTAINERS |
| CISPR 12:2007+AMD1:2009 CSV | Vehicles, boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of measurement for the protection of off-board receivers |
| IEC 60079-1:2014 RLV | Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures "d" |
| IEC 60079-10:2002 | Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas |
| SAE J1773_201406 | SAE Electric Vehicle Inductively Coupled Charging |
| ISO 11452-3:2016 | Road vehicles — Component test methods for electrical disturbances from narrowband radiated electromagnetic energy — Part 3: Transverse electromagnetic (TEM) cell |
| ISO 6469-2:2009 | Electrically propelled road vehicles Safety specifications Part 2: Vehicle operational safety means and protection against failures |
| ISO 26262-6:2011 | Road vehicles Functional safety Part 6: Product development at the software level |
| SAE J1766_201401 | Recommended Practice for Electric, Fuel Cell and Hybrid Electric Vehicle Crash Integrity Testing |
| SAE J551/5_201205 | Performance Levels and Methods of Measurement of Magnetic and Electric Field Strength from Electric Vehicles, 150 kHz to 30 MHz |
| ISO 26262-5:2011 | Road vehicles Functional safety Part 5: Product development at the hardware level |
| IEEE C62.41-1991 | IEEE Recommended Practice for Surge Voltages in Low-Voltage AC Power Circuits |
| ISO 23273:2013 | Fuel cell road vehicles — Safety specifications — Protection against hydrogen hazards for vehicles fuelled with compressed hydrogen |
| ISO 26262-1:2011 | Road vehicles Functional safety Part 1: Vocabulary |
| IEC 60417-1:2002 | Graphical symbols for use on equipment - Part 1: Overview and application |
| IEC TR 60079-20:1996 | Electrical apparatus for explosive gas atmospheres - Part 20: Data for flammable gases and vapours, relating to the use of electrical apparatus |
| IEC 60950:1999 | Safety of information technology equipment |
| SAE J551/13_200306 | Vehicle Electromagnetic Immunity—Bulk Current Injection |
| SAE J1718_199704 | MEASUREMENT OF HYDROGEN GAS EMISSION FROM BATTERY-POWERED PASSENGER CARS AND LIGHT TRUCKS DURING BATTERY CHARGING |
| IEC 60079-19:2010+AMD1:2015 CSV | Explosive atmospheres - Part 19: Equipment repair, overhaul and reclamation |
| IEC 60079-17:2013 | Explosive atmospheres - Part 17: Electrical installations inspection and maintenance |
| SAE J551/1_201501 | Performance Levels and Methods of Measurement of Electromagnetic Compatibility of Vehicles, Boats (up to 15 m), and Machines (16.6 Hz to 18 GHz) |
| ISO 11452-4:2011 | Road vehicles Component test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 4: Harness excitation methods |
| SAE J1113/13_201502 | Electromagnetic Compatibility Measurement Procedure for Vehicle Components - Part 13: Immunity to Electrostatic Discharge |
| ISO 11451-3:2015 | Road vehicles — Vehicle test methods for electrical disturbances from narrowband radiated electromagnetic energy — Part 3: On-board transmitter simulation |
| ANSI FC 1 : 2012 | STATIONARY FUEL CELL POWER SYSTEMS |
| IEC 60079-18:2014 RLV | Explosive atmospheres - Part 18: Equipment protection by encapsulation “m” |
| SAE J1113/12_200608 | Electrical Interference by Conduction and Coupling—Capacitive and Inductive Coupling via Lines Other than Supply Lines |
| SAE J1752/2_201609 | Measurement of Radiated Emissions from Integrated Circuits—Surface Scan Method (Loop Probe Method) 10 MHz to 3 GHz |
| SAE J1673_201203 | High Voltage Automotive Wiring Assembly Design |
| IEC 60079-10-1:2015 | Explosive atmospheres - Part 10-1: Classification of areas - Explosive gas atmospheres |
| SAE J1113/21_201305 | Electronmagnetic Compatibility Measurement Procedure for Vehicle Components - Part 21: Immunity to Electromagnetic Fields, 30 MHz to 18 GHz, Absorber-Lined Chamber |
| SAE J1113/4_201404 | Immunity to Radiated Electromagnetic Fields - Bulk Current Injection (BCI) Method |
| NFPA 704 : 2017 | STANDARD SYSTEM FOR THE IDENTIFICATION OF THE HAZARDS OF MATERIALS FOR EMERGENCY RESPONSE |
| IEC 60079-20-1:2010 | Explosive atmospheres - Part 20-1: Material characteristics for gas and vapour classification - Test methods and data |
| SAE J1113/11_201201 | Immunity to Conducted Transients on Power Leads |
| ISO 6469-1:2009 | Electrically propelled road vehicles Safety specifications Part 1: On-board rechargeable energy storage system (RESS) |
| NFPA 496 : 2017 | PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT |
| IEC 60079-1-1:2002 | Electrical apparatus for explosive gas atmospheres - Part 1-1: Flameproof enclosures "d" - Method of test for ascertainment of maximum experimental safe gap |
| IEC TR 60079-16:1990 | Electrical apparatus for explosive gas atmospheres. Part 16: Artificial ventilation for the protection of analyser(s) houses |
| IEC 60079-5:2015 RLV | Explosive atmospheres - Part 5: Equipment protection by powder filling "q" |
| ISO 20653:2013 | Road vehicles — Degrees of protection (IP code) — Protection of electrical equipment against foreign objects, water and access |
| SAE J551/2_199403 | TEST LIMITS AND METHODS OF MEASUREMENT OF RADIO DISTURBANCE CHARACTERISTICS OF VEHICLES, MOTORBOATS, AND SPARK-IGNITED ENGINE-DRIVEN DEVICES |
| SAE J1113/42_201012 | Electromagnetic Compatibility—Component Test Procedure—Part 42—Conducted Transient Emissions |
| CISPR 22:2008 | Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement |
| SAE J1113/41_200609 | Limits and Methods of Measurement of Radio Disturbance Characteristics of Components and Modules for the Protection of Receivers Used On Board Vehicles |
| CISPR 25:2016 | Vehicles, boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of measurement for the protection of on-board receivers |
| SAE J1115_197602 | Guidelines for Developing and Revising SAE Nomenclature and Definitions |
| SAE J1645_201110 | Fuel Systems and Components - Electrostatic Charge Mitigation |
| IEC 60079-11:2011 | Explosive atmospheres - Part 11: Equipment protection by intrinsic safety "i" |
| ISO 26262-9:2011 | Road vehicles Functional safety Part 9: Automotive Safety Integrity Level (ASIL)-oriented and safety-oriented analyses |
| SAE J1113/25_199902 | Electromagnetic Compatibility Measurement Procedure for Vehicle Components—Immunity to Radiated Electromagnetic Fields, 10 KHz to 1000 MHz—Tri-Plate Line Method |
| IEC 60079-3:1990 | Electrical apparatus for explosive gas atmospheres - Part 3: Spark-test apparatus for intrinsically-safe circuits |
| SAE J1772_201602 | SAE Electric Vehicle and Plug in Hybrid Electric Vehicle Conductive Charge Coupler |
| SAE J1739_200901 | Potential Failure Mode and Effects Analysis in Design (Design FMEA), Potential Failure Mode and Effects Analysis in Manufacturing and Assembly Processes (Process FMEA) |
| SAE J551/12_199609 | VEHICLE ELECTROMAGNETIC IMMUNITY—ON-BOARD TRANSMITTER SIMULATION |
| SAE J1812_201306 | Function Performance Status Classification for EMC Immunity Testing |
| SAE J1113/26_201404 | Electromagnetic Compatibility Measurement Procedure for Vehicle Components - Immunity to AC Power Line Electric Fields |
| CSA C108.4 : 2006 | VEHICLES, BOATS, AND INTERNAL COMBUSTION ENGINE DRIVEN DEVICES - RADIO DISTURBANCE CHARACTERISTICS - LIMITS AND METHODS OF MEASUREMENT FOR THE PROTECTION OF RECEIVERS EXCEPT THOSE INSTALLED IN THE VEHICLE/BOAT/DEVICE ITSELF OR IN ADJACENT VEHICLES/BOATS/DEVICES |
| IEC 60417-2:1998 | Graphical symbols for use on equipment - Part 2: Symbol originals |
| ISO 11452-2:2004 | Road vehicles Component test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 2: Absorber-lined shielded enclosure |
| ISO 11452-1:2015 | Road vehicles Component test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 1: General principles and terminology |
| IEC 60079-6:2015 | Explosive atmospheres - Part 6: Equipment protection by liquid immersion "o" |
| IEC 60079-0:2011 | Explosive atmospheres - Part 0: Equipment - General requirements |
| ISO 26262-2:2011 | Road vehicles Functional safety Part 2: Management of functional safety |
| IEC 60079-14:2013 | Explosive atmospheres - Part 14: Electrical installations design, selection and erection |
| SAE J2579_201303 | Standard for Fuel Systems in Fuel Cell and Other Hydrogen Vehicles |
| SAE J1113/24_200610 | Immunity to Radiated Electromagnetic Fields; 10 kHz to 200 MHz—Crawford TEM Cell and 10 kHz to 5 GHz—Wideband TEM Cell |
| SAE J2799_201404 | Hydrogen Surface Vehicle to Station Communications Hardware and Software |
| SAE J1654_201609 | Unshielded High Voltage Primary Cable |
| SAE J2464_200911 | Electric and Hybrid Electric Vehicle Rechargeable Energy Storage System (RESS) Safety and Abuse Testing |
| SAE J1142_199402 | TOWABILITY DESIGN CRITERIA AND EQUIPMENT USE— PASSENGER CARS, VANS, AND LIGHT-DUTY TRUCKS |
| ISO 6469-3:2011 | Electrically propelled road vehicles Safety specifications Part 3: Protection of persons against electric shock |
| SAE J2574_201109 | Fuel Cell Vehicle Terminology |
| ISO 11452-5:2002 | Road vehicles — Component test methods for electrical disturbances from narrowband radiated electromagnetic energy — Part 5: Stripline |
| ICC IMC INTERNATIONAL MECHANICAL CODE : 2015 | INTERNATIONAL MECHANICAL CODE |
| ISO 26262-7:2011 | Road vehicles Functional safety Part 7: Production and operation |
| SAE J1113/2_201008 | Electromagnetic Compatibility Measurement Procedures and Limits for Vehicle Components (Except Aircraft)—Conducted Immunity, 15 Hz to 250 kHz—All Leads |
| SAE J551/4_200005 | Test Limits and Methods of Measurement of Radio Disturbance Characteristics of Vehicles and Devices, Broadband and Narrowband, 150 kHz to 1000 MHz |
| ISO 11451-2:2015 | Road vehicles Vehicle test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 2: Off-vehicle radiation sources |
| ISO 26262-10:2012 | Road vehicles Functional safety Part 10: Guideline on ISO 26262 |
| IEC TR 60079-12:1978 | Electrical apparatus for explosive gas atmospheres - Part 12:Classification of mixtures of gases of vapours with air accordingto their maximum experimental safe gaps and minimum ignitingcurrents |
| ISO 26262-4:2011 | Road vehicles Functional safety Part 4: Product development at the system level |
| ISO 26262-8:2011 | Road vehicles Functional safety Part 8: Supporting processes |
| ISO 26262-3:2011 | Road vehicles Functional safety Part 3: Concept phase |
| SAE J1752/1_201605 | Electromagnetic Compatibility Measurement Procedures for Integrated Circuits - Integrated Circuit EMC Measurement Procedures - General and Definitions |
| SAE J2990_201211 | Hybrid and EV First and Second Responder Recommended Practice |
| SAE J1715_201410 | Hybrid Electric Vehicle (HEV) and Electric Vehicle (EV) Terminology |
| SAE J551/11_200009 | Vehicle Electromagnetic Immunity—Off-Vehicle Source |
| SAE J2344_201003 | Guidelines for Electric Vehicle Safety |
| IEC 60079-15:2010 | Explosive atmospheres - Part 15: Equipment protection by type of protection "n" |
| IEC 60079-13:2017 | Explosive atmospheres - Part 13: Equipment protection by pressurized room "p" and artificially ventilated room "v" |
| ISO 11452-7:2003 | Road vehicles Component test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 7: Direct radio frequency (RF) power injection |
| SAE J1113/3_201008 | Conducted Immunity, 250 kHz to 400 MHz, Direct Injection of Radio Frequency (RF) Power |
| SAE J1742_201003 | Connections for High Voltage On-Board Vehicle Electrical Wiring Harnesses - Test Methods and General Performance Requirements |
| ISO 11451-4:2013 | Road vehicles Vehicle test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 4: Bulk current injection (BCI) |
| NFPA 497 : 2017 | CLASSIFICATION OF FLAMMABLE LIQUIDS, GASES, OR VAPORS AND OF HAZARDOUS (CLASSIFIED) LOCATIONS FOR ELECTRICAL INSTALLATIONS IN CHEMICAL PROCESS AREAS |
| ISO 11451-1:2015 | Road vehicles Vehicle test methods for electrical disturbances from narrowband radiated electromagnetic energy Part 1: General principles and terminology |
| IEC 60079-4A:1970 | Electrical apparatus for explosive gas atmospheres - Part 4: Method of test for ignition temperature - First supplement. *Note.-This supplement applies also to the second edition of 1975 |
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