• BS EN 1775:2007

    Current The latest, up-to-date edition.

    Gas supply. Gas pipework for buildings. Maximum operating pressure less than or equal to 5 bar. Functional recommendations

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  31-08-2007

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    1 Scope
    2 Normative references
    3 Terms and definitions
      3.1 Definitions relating to pressures
      3.2 Definitions relating to the gas installation
      3.3 Definitions relating to means of isolation
      3.4 Definitions relating to jointing methods
      3.5 Definitions relating to fittings
      3.6 Definitions relating to tests
      3.7 Definitions relating to commissioning, operation and
          maintenance
      3.8 Definitions relating to assembling processes
          3.8.1 Definitions for welding
          3.8.2 Definitions for soldering and brazing
    4 Design
      4.1 General
      4.2 Selection of components
      4.3 Location
      4.4 Protection in case of fire
      4.5 Sizing
      4.6 Safety devices
    5 Construction
      5.1 Installation
      5.2 Pipework jointing methods
          5.2.1 Threaded joints
          5.2.2 Welded, brazed, soldered and fusion joints
          5.2.3 Mechanical joints
          5.2.4 Pressed joints
          5.2.5 Stainless steel pliable corrugated tubing system
                jointing
      5.3 Entries through walls and floors
      5.4 Corrosion
      5.5 Means of isolation
      5.6 Regulators and meters
      5.7 Flexible appliance connectors
    6 Testing
      6.1 General recommendations
      6.2 Recommendations relating to the safety of persons and property
          during testing
      6.3 Test fluids
          6.3.1 Fluids used
          6.3.2 Use of inert gas
          6.3.3 Utilisation of the gas to be distributed
      6.4 Test conditions
      6.5 Strength testing
      6.6 Tightness testing
      6.7 Additional tests
    7 Commissioning
      7.1 General
      7.2 Admission of gas
    8 Operation and maintenance
      8.1 General
      8.2 Maintenance
      8.3 Abnormal situations
      8.4 Leak detection
      8.5 Work on operating pipework
      8.6 Purging from gas
    Annex A (informative) Resistance to high temperatures
     A.1 General
     A.2 Procedure A
         A.2.1 Test criteria
         A.2.2 Test method
     A.3 Procedure B
         A.3.1 Test criteria
         A.3.2 Test method
    Annex B (informative) General guidelines for the construction of
            joints
     B.1 General
     B.2 Installation operatives
     B.3 Quality Control
     B.4 Documentation
    Annex C (informative) Guidelines for the construction of welded,
            brazed, soldered joints, and polyethylene fusion joints
     C.1 Welding of steel
         C.1.1 Materials
         C.1.2 Approval of the welding procedure
         C.1.3 Pipework with a maximum operating pressure (MOP) up to
               and including 0,1 bar and a wall thickness less than 4 mm
         C.1.4 Pipework with a maximum operating pressure (MOP) over
               0,1 bar or wall thickness including and above 4 mm
     C.2 Brazing and soldering of copper and copper alloys
         C.2.1 Materials
         C.2.2 Brazing and soldering procedure
         C.2.3 Pipework with a maximum operating pressure (MOP) up to
               and including 0,1 bar
         C.2.4 Pipework with a maximum operating pressure (MOP) over
               0,1 bar
     C.3 Fusion jointing of polyethylene
         C.3.1 Materials
         C.3.2 Polyethylene fusion jointing procedure
         C.3.3 Qualification of personnel
         C.3.4 Quality control
    Annex D (informative) Guidelines for the construction of pressed
            joints
     D.1 Jointing procedure with press fittings on copper pipes
         D.1.1 General
         D.1.2 Installation process
     D.2 Jointing procedure with press fittings on multi-layer and PEX
         D.2.1 General
         D.2.2 Installation process
    Annex E (informative) Guidelines for the construction of stainless
            steel pliable corrugated tubing systems
     E.1 General
     E.2 Components of the system
     E.3 Stainless steel pliable corrugated tubing systems jointing
         procedure
         E.3.1 General
         E.3.2 Training of personnel
         E.3.3 Quality control
    Bibliography

    Abstract - (Show below) - (Hide below)

    Describes general recommendations for the design, construction, testing, commissioning, operation and maintenance of installation pipework; pipework between the delivery point of the gas and the inlet connection to the gas appliance.

    Scope - (Show below) - (Hide below)

    1.1 This standard specifies general recommendations for the design, construction, testing, commissioning, operation and maintenance of installation pipework; pipework between the delivery point of the gas and the inlet connection to the gas appliance.

    This standard specifies common basic principles for gas installation pipework.

    Users of this European standard need to be aware that more detailed national standards and/or codes of practice may exist in the CEN member countries.

    This standard is intended to be applied in association with these national standards and/or codes of practice setting out the above mentioned basic principles.

    In the event of conflicts in terms of more restrictive requirements in national legislation/regulation with the requirements of this standard, national legislation/regulation takes precedence as illustrated in CEN /TR 13737.

    NOTE 1 CEN/TR 13737 contains:

    • clarification of relevant legislation/regulations applicable in a country;

    • if appropriate, more restrictive national requirements;

    • national contact point for the latest information.

    This standard applies to:

    • gas installations in residential, commercial and public access building having a maximum operating pressure (MOP) less than or equal to 5 bar;

    • industrial gas installations having a maximum operating pressure (MOP) less than or equal to 0,5 bar.

    NOTE 2 For industrial gas installations having a MOP above 0,5 bar, or installations having a MOP above 5 bar, see prEN 15001-1.

    This standard is applicable to new installation pipework as well as to replacements of, or extensions to, existing installation pipework.

    This standard does not contain detailed recommendations relating to the laying of buried pipework.

    NOTE 3 For more information on buried pipework, see EN 12007-1, EN 12007-2 and EN 12007-3.

    NOTE 4 For more information on gas pressure regulating installations, see EN 12279.

    NOTE 5 For more information on gas metering systems, see EN 1776.

    1.2 This standard is applicable to installation pipework supplied from gas distribution systems and from liquefied petroleum gases (LPG) storage vessels.

    Excluded are:

    • single appliance LPG installations without fixed pipework, achieved by a flexible appliance connector from an adjacent LPG storage cylinder.

    • LPG storage vessels.

    1.3 In this standard the term \'gas\' refers to combustible gases, which are gaseous at 15 °C and 1 013,25 mbar. These gases, odorized for safety reasons, are commonly referred to as manufactured gas, natural gas or liquefied petroleum gases (LPG). They are also referred to as first, second or third family gases (see EN 437).

    In this standard, all pressures are gauge pressures, unless otherwise stated.

    General Product Information - (Show below) - (Hide below)

    Committee GSE/33
    Development Note Supersedes 95/700963 DC and 98/712122 DC (09/2002)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    13/30199128 DC : 0 BS 6891 - SPECIFICATION FOR THE INSTALLATION AND MAINTENANCE OF LOW PRESSURE GAS INSTALLATION PIPEWORK OF UP TO 35 MM (R1[1/4]) IN PREMISES
    BS 6400-1:2016 Specification for installation, exchange, relocation, maintenance and removal of gas meters with a maximum capacity not exceeding 6 m3/h Low pressure (2nd family gases)
    BS 6400-1:2006 Specification for installation, exchange, relocation and removal of gas meters with a maximum capacity not exceeding 6 m3/h Low pressure (2nd family gases)
    BS 6891:2015 Specification for the installation and maintenance of low pressure gas installation pipework of up to 35 mm (R1¼) on premises
    BS 5908-2:2012 Fire and explosion precautions at premises handling flammable gases, liquids and dusts Guide to applicable standards and regulations
    BS 6400-2:2006 Specification for installation, exchange, relocation and removal of gas meters with a maximum capacity not exceeding 6 m3/h Medium pressure (2nd family gases)
    05/30086662 DC : DRAFT JAN 2005 BS 6400-2 - SPECIFICATION FOR THE INSTALLATION, EXCHANGE, RELOCATION AND REMOVAL OF DOMESTIC-SIZED GAS METERS (2ND AND 3RD FAMILY GASES) - PART 2: MEDIUM PRESSURE (2ND FAMILY GASES)
    14/30281818 DC : 0 BS 6400-1 - SPECIFICATION FOR INSTALLATION, EXCHANGE, RELOCATION, MAINTENANCE AND REMOVAL OF GAS METERS WITH A MAXIMUM CAPACITY NOT EXCEEDING 6 M[3]/H - PART 1: LOW PRESSURE (2ND FAMILY GASES)
    BS 6400-3:2007 Specification for installation, exchange, relocation and removal of gas meters with a maximum capacity not exceeding 6 m3/h Low and medium pressure (3rd family gases)

    Standards Referencing This Book - (Show below) - (Hide below)

    EN 1254-3:1998 Copper and copper alloys - Plumbing fittings - Part 3: Fittings with compression ends for use with plastics pipes
    EN 444:1994 Non-destructive testing - General principles for radiographic examination of metallic materials by X- and gamma-rays
    EN ISO 5817:2014 Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections (ISO 5817:2014)
    EN 751-3:1996/AC:1997 Sealing materials for metallic threaded joints in contact with 1st, 2nd and 3rd family gases and hot water - Part 3: Unsintered PTFE tapes
    EN 1555-3:2010+A1:2012 Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 3: Fittings
    EN 1045:1997 Brazing - Fluxes for brazing - Classification and technical delivery conditions
    EN 1515-1:1999 Flanges and their joints - Bolting - Part 1: Selection of bolting
    EN 12007-3:2015 Gas infrastructure - Pipelines for maximum operating pressure up to and including 16 bar - Part 3: Specific functional requirements for steel
    EN 1254-4:1998/AC:1999 COPPER AND COPPER ALLOYS - PLUMBING FITTINGS - PART 4: FITTINGS COMBINING OTHER END CONNECTIONS WITH CAPILLARY OR COMPRESSION ENDS
    EN 440 : 1994 WELDING CONSUMABLES - WIRE ELECTRODES AND DEPOSITS FOR GAS SHIELDED METAL ARC WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
    EN 10226-2:2005 Pipe threads where pressure tight joints are made on the threads - Part 2: Taper external threads and taper internal threads - Dimensions, tolerances and designation
    EN ISO 15613:2004 Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 15613:2004)
    EN 1254-5:1998 Copper and copper alloys - Plumbing fittings - Part 5: Fittings with short ends for capillary brazing to copper tubes
    EN 1057:2006+A1:2010 Copper and copper alloys - Seamless, round copper tubes for water and gas in sanitary and heating applications
    EN ISO 15612:2004 Specification and qualification of welding procedures for metallic materials - Qualification by adoption of a standard welding procedure (ISO 15612:2004)
    ISO 15610:2003 Specification and qualification of welding procedures for metallic materials — Qualification based on tested welding consumables
    ISO 9454-2:1998 Soft soldering fluxes Classification and requirements Part 2: Performance requirements
    EN 1254-1:1998 Copper and copper alloys - Plumbing fittings - Part 1: Fittings with ends for capillary soldering or capillary brazing to copper tubes
    EN 12007-1:2012 Gas infrastructure - Pipelines for maximum operating pressure up to and including 16 bar - Part 1: General functional requirements
    EN 1254-2:1998 Copper and copper alloys - Plumbing fittings - Part 2: Fittings with compression ends for use with copper tubes
    EN 751-2:1996 Sealing materials for metallic threaded joints in contact with 1st, 2nd and 3rd family gases and hot water - Part 2: Non-hardening jointing compounds
    ISO 12176-1:2017 Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 1: Butt fusion
    EN ISO 9454-2:2000 Soft soldering fluxes - Classification and requirements - Part 2: Performance requirements (ISO 9454-2:1998)
    EN 473:2008 Non-destructive testing - Qualification and certification of NDT personnel - General principles
    EN 15266:2007 Stainless steel pliable corrugated tubing kits in buildings for gas with an operating pressure up to 0,5 bar
    PREN 15001-1 : DRAFT 2017 GAS INFRASTRUCTURE - GAS INSTALLATION PIPEWORK WITH AN OPERATING PRESSURE GREATER THAN 0,5 BAR FOR INDUSTRIAL INSTALLATIONS AND GREATER THAN 5 BAR FOR INDUSTRIAL AND NON-INDUSTRIAL INSTALLATIONS - PART 1: DETAILED FUNCTIONAL REQUIREMENTS FOR DESIGN, MATERIALS, CONSTRUCTION, INSPECTION AND TESTING
    ISO 12176-2:2008 Plastics pipes and fittings — Equipment for fusion jointing polyethylene systems — Part 2: Electrofusion
    EN 1011-2:2001/A1:2003 WELDING - RECOMMENDATIONS FOR WELDING OF METALLIC MATERIALS - PART 2: ARC WELDING OF FERRITIC STEELS
    EN 1044 : 1999 BRAZING - FILLER METALS
    ISO 15612:2004 Specification and qualification of welding procedures for metallic materials Qualification by adoption of a standard welding procedure
    ISO 5817:2014 Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections
    EN ISO 15611:2003 Specification and qualification of welding procedures for metallic materials - Qualification based on previous welding experience (ISO 15611:2003)
    EN ISO 228-1:2003 Pipe threads where pressure-tight joints are not made on the threads - Part 1: Dimensions, tolerances and designation (ISO 228-1:2000)
    ISO 15614-1:2017 Specification and qualification of welding procedures for metallic materials — Welding procedure test — Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys
    EN 12279:2000/A1:2005 GAS SUPPLY SYSTEMS - GAS PRESSURE REGULATING INSTALLATIONS ON SERVICE LINES - FUNCTIONAL REQUIREMENTS
    ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding
    ISO 15611:2003 Specification and qualification of welding procedures for metallic materials — Qualification based on previous welding experience
    EN 437:2003+A1:2009 Test gases - Test pressures - Appliance categories
    ISO/IEC 17020:2012 Conformity assessment — Requirements for the operation of various types of bodies performing inspection
    EN 1555-4:2011 Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 4: Valves
    EN 10241:2000 Steel threaded pipe fittings
    EN 751-1:1996 Sealing materials for metallic threaded joints in contact with 1st, 2nd and 3rd family gases and hot water - Part 1: Anaerobic jointing compounds
    EN ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1:2004)
    EN 1555-5:2010 Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 5: Fitness for purpose of the system
    EN 12007-2:2012 Gas infrastructure - Pipelines for maximum operating pressure up to and including 16 bar - Part 2: Specific functional requirements for polyethylene (MOP up to and including 10 bar)
    EN 499 : 1994 WELDING CONSUMABLES - COVERED ELECTRODES FOR MANUAL METAL ARC OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
    ISO 9453:2014 Soft solder alloys Chemical compositions and forms
    EN 1555-2:2010 Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 2: Pipes
    EN 13067:2012 Plastics welding personnel - Qualification testing of welders - Thermoplastics welded assemblies
    ISO 15613:2004 Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test
    ISO 834-1:1999 Fire-resistance tests Elements of building construction Part 1: General requirements
    EN 14291:2004 Foam producing solutions for leak detection on gas installations
    EN ISO 15610:2003 Specification and qualification of welding procedures for metallic materials - Qualification based on tested welding consumables (ISO 15610:2003)
    ISO 15607:2003 Specification and qualification of welding procedures for metallic materials General rules
    EN 1762:2017 Rubber hoses and hose assemblies for liquefied petroleum gas, LPG (liquid or gaseous phase), and natural gas up to 25 bar (2,5 MPa) - Specification
    EN 331:2015 Manually operated ball valves and closed bottom taper plug valves for gas installations for buildings
    EN 14717:2005 Welding and allied processes - Environmental check list
    EN 10208-1:2009 Steel pipes for pipelines for combustible fluids - Technical delivery condi-tions - Part 1: Pipes of requirement class A
    EN 29453 : 1993 SOFT SOLDER ALLOYS - CHEMICAL COMPOSITIONS AND FORMS
    EN 10242:1994/A2:2003 THREADED PIPE FITTING IN MALLEABLE CAST IRON
    EN 970:1997 Non-destructive examination of fusion welds - Visual examination
    EN 10226-1:2004 Pipe threads where pressure tight joints are made on the threads - Part 1: Taper external threads and parallel internal threads - Dimensions, tolerances and designation
    EN 12799:2000/A1:2003 BRAZING - NON-DESTRUCTIVE EXAMINATION OF BRAZED JOINTS
    ISO 228-1:2000 Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions, tolerances and designation
    EN 14800:2007 Corrugated safety metal hose assemblies for the connection of domestic appliances using gaseous fuels
    EN ISO 15607:2003 Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003)
    EN ISO/IEC 17020:2012 Conformity assessment - Requirements for the operation of various types of bodies performing inspection (ISO/IEC 17020:2012)
    EN 10255:2004+A1:2007 Non-Alloy steel tubes suitable for welding and threading - Technical delivery conditions
    EN 1776:2015 Gas infrastructure - Gas measuring systems - Functional requirements
    EN 287-1:2011 Qualification test of welders - Fusion welding - Part 1: Steels
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