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BS EN ISO 13849-1:2015

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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Safety of machinery. Safety-related parts of control systems General principles for design

Available format(s)

Hardcopy , PDF

Superseded date

04-05-2023

Language(s)

English

Published date

31-01-2016

€327.21
Excluding VAT

Foreword
Introduction
1 Scope
2 Normative references
3 Terms definitions symbols and abbreviated terms
4 Design considerations
5 Safety functions
6 Categories and their relation to MTTFD of each channel
   DC[avg] and CCF
7 Fault consideration fault exclusion
8 Validation
9 Maintenance
10 Technical documentation
11 Information for use
Annex A (informative) - Determination of required
        performance level (PL[r])
Annex B (informative) - Block method and safety-related
        block diagram
Annex C (informative) - Calculating or evaluating MTTF[D]
        values for single components
Annex D (informative) - Simplified method for estimating
        MTTF[D] for each channel
Annex E (informative) - Estimates for diagnostic coverage
        (DC) for functions and modules
Annex F (informative) - Estimates for common cause
        failure (CCF)
Annex G (informative) - Systematic failure
Annex H (informative) - Example of combination of several
        safety-related parts of the control system
Annex I (informative) - Examples
Annex J (informative) - Software
Annex K (informative) - Numerical representation of Figure 5
Bibliography
Annex ZA (informative) - Relationship between this
         European Standard and the Essential
         Requirements of EU Directive 2006/42/EC

Describes safety requirements and guidance on the principles for the design and integration of safety-related parts of control systems (SRP/CS), including the design of software.

Committee
MCE/3
DevelopmentNote
Supersedes BS EN 954-1 & 04/30086349 DC. (05/2007) Supersedes 13/30273466 DC. (02/2016)
DocumentType
Standard
Pages
100
PublisherName
British Standards Institution
Status
Superseded
SupersededBy
Supersedes

This part of ISO13849 provides safety requirements and guidance on the principles for the design and integration of safety-related parts of control systems (SRP/CS), including the design of software. For these parts of SRP/CS, it specifies characteristics that include the performance level required for carrying out safety functions. It applies to SRP/CS for high demand and continuous mode, regardless of the type of technology and energy used (electrical, hydraulic, pneumatic, mechanical, etc.), for all kinds of machinery. It does not specify the safety functions or performance levels that are to be used in a particular case. This part of ISO13849 provides specific requirements for SRP/CS using programmable electronic system(s). It does not give specific requirements for the design of products which are parts of SRP/CS. Nevertheless, the principles given, such as categories or performance levels, can be used. NOTE1 Examples of products which are parts of SRP/CS: relays, solenoid valves, position switches, PLCs, motor control units, two-hand control devices, pressure sensitive equipment. For the design of such products, it is important to refer to the specifically applicable International Standards, e.g. ISO13851 , ISO13856‑1 and ISO13856‑2 . NOTE2 For the definition of required performance level, see 3.1.24. NOTE3 The requirements provided in this part of ISO13849 for programmable electronic systems are compatible with the methodology for the design and development of safety-related electrical, electronic and programmable electronic control systems for machinery given in IEC62061 . NOTE4 For safety-related embedded software for components with PL r=e, see IEC61508‑3:1998, Clause7.

PD 5304:2014 Guidance on safe use of machinery
BS 5908-2:2012 Fire and explosion precautions at premises handling flammable gases, liquids and dusts Guide to applicable standards and regulations

ISO 13855:2010 Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts of the human body
IEC 61800-3:2017 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific test methods
EN 982:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
EN 50205:2002 Relays with forcibly guided (mechanically linked) contacts
IEC 61131-3:2013 Programmable controllers - Part 3: Programming languages
IEC 61000-6-2:2016 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard for industrial environments
IEC 60812:2006 Analysis techniques for system reliability - Procedure for failure mode and effects analysis (FMEA)
ISO/TR 23849:2010 Guidance on the application of ISO 13849-1 and IEC 62061 in the design of safety-related control systems for machinery
ISO 4413:2010 Hydraulic fluid power General rules and safety requirements for systems and their components
ISO 9355-1:1999 Ergonomic requirements for the design of displays and control actuators — Part 1: Human interactions with displays and control actuators
IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
IEC 61000-4-4:2012 RLV Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test
ISO 14118:2000 Safety of machinery Prevention of unexpected start-up
ISO 13851:2002 Safety of machinery Two-hand control devices Functional aspects and design principles
IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 7731:2003 Ergonomics Danger signals for public and work areas Auditory danger signals
IEC TR 62380:2004 Reliability data handbook - Universal model for reliability prediction of electronics components, PCBs and equipment
ISO 13856-2:2013 Safety of machinery — Pressure-sensitive protective devices — Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
SR 332 : ISSUE 4 RELIABILITY PREDICTION PROCEDURE FOR ELECTRONIC EQUIPMENT
IEC 60447:2004 Basic and safety principles for man-machine interface, marking and identification - Actuating principles
ISO 11429:1996 Ergonomics — System of auditory and visual danger and information signals
MIL-HDBK-217 Revision F:1991 RELIABILITY PREDICTION OF ELECTRONIC EQUIPMENT
IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
IEC 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
ISO 9355-3:2006 Ergonomic requirements for the design of displays and control actuators — Part 3: Control actuators
ISO 11428:1996 Ergonomics Visual danger signals General requirements, design and testing
ISO 13849-2:2012 Safety of machinery — Safety-related parts of control systems — Part 2: Validation
IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
ISO 9001:2015 Quality management systems — Requirements
ISO 13856-1:2013 Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
EN 983:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics
ISO 4414:2010 Pneumatic fluid power General rules and safety requirements for systems and their components
ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
IEC 62061:2005+AMD1:2012+AMD2:2015 CSV Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
ISO/TR 22100-2:2013 Safety of machinery — Relationship with ISO 12100 — Part 2: How ISO 12100 relates to ISO 13849-1
EN 457 : 1992 SAFETY OF MACHINERY - AUDITORY DANGER SIGNALS - GENERAL REQUIREMENTS, DESIGN AND TESTING
IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
ISO 9355-2:1999 Ergonomic requirements for the design of displays and control actuators — Part 2: Displays
IEC 61496-2:2013 Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)

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