• Shopping Cart
    There are no items in your cart

BS EN 1012-3:2013

Current

Current

The latest, up-to-date edition.

Compressors and vacuum pumps. Safety requirements Process compressors

Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

30-11-2013

€385.64
Excluding VAT

Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards - Hazard analysis
  and risk assessment
5 Safety requirements and/or protective measures
6 Verification of safety requirements and/or
  protective measures
7 Information for use
Annex A (informative) - Graphical symbols
Annex B (informative) - Measure to ensure a
        safety function while testing a safety
        device (example)
Annex C (informative) - Guide to the application
        of current standards to the functional safety
        on safety related control of process
        compressors or compressor units
Annex ZA (informative) - Relationship between
         this European Standard and the Essential
         Requirements of EU Directive 2006/42/EC
Bibliography

Defines all significant hazards, hazardous situations and events relevant to the design, installation, operation, maintenance, dismantling and disposal of process gas compressors and process gas compressor units, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer.

Committee
MCE/8/-/1
DevelopmentNote
Supersedes 13/30273033 DC. (11/2013)
DocumentType
Standard
Pages
110
PublisherName
British Standards Institution
Status
Current
Supersedes

This European Standard is applicable to process gas compressors and process gas compressor units having an operating pressure greater than 0,5 bar (gauge), an input shaft power greater than 0,5 kW and designed to compress all gases other than air, nitrogen or inert gases which are covered in Part 1. This document deals with all significant hazards, hazardous situations and events relevant to the design, installation, operation, maintenance, dismantling and disposal of process gas compressors and process gas compressor units, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).

This part of EN 1012 includes under the general term compressor units those machines which comprise:

  • the compressor;

  • a drive system including the prime mover;

  • any component or device supplied which is necessary for operation.

This part of EN 1012 is not applicable to compressors which are manufactured before the date of publication of this document by CEN.

The requirements of this European Standard do not take into account the interaction between the compressor/compressor unit and other processes carried out on site.

Excluded are:

  • refrigerant compressors used in refrigerating systems or heat pumps for which the safety requirements are given in EN 60335-2-34 or EN 12693;

  • the specification of performance levels and/or safety integrity levels for safety related parts of control systems.

Performance levels and/or safety integrity levels are an important aspect of compressor design and should be determined by the manufacturer and the user based on a risk assessment (see Introduction).

This European Standard does not cover those safety aspects of road transport dealt with by EC legislation for trailers.

Standards Relationship
EN 1012-3:2013 Identical

ISA TR84.00.02-5 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 5: DETERMINING THE PFD OF SIS LOGIC SOLVERS VIA MARKOV ANALYSIS
EN 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3
EN 1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology
EN 61511-2:2017 Functional safety - Safety instrumented systems for the process industry sector - Part 2: Guidelines for the application of IEC 61511-1
ISO 13707:2000 Petroleum and natural gas industries Reciprocating compressors
IEC 60079-1:2014 RLV Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures "d"
EN 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements
ISO 4126-9:2008 Safety devices for protection against excessive pressure Part 9: Application and installation of safety devices excluding stand-alone bursting disc safety devices
ISA 91.00.01 : 2001 IDENTIFICATION OF EMERGENCY SHUTDOWN SYSTEMS AND CONTROLS THAT ARE CRITICAL TO MAINTAINING SAFETY IN PROCESS INDUSTRIES
EN 1514-1:1997 Flanges and their joints - Dimensions of gaskets for PN-designated flanges - Part 1: Non-metallic flat gaskets with or without inserts
ISO 7010:2011 Graphical symbols Safety colours and safety signs Registered safety signs
EN ISO 15667:2000 Acoustics - Guidelines for noise control by enclosures and cabins (ISO 15667:2000)
ISA TR84.00.02-4 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 4: DETERMINING THE SIL OF A SIF VIA MARKOV ANALYSIS
EN ISO 15156-1:2015 Petroleum and natural gas industries - Materials for use in H2S-containing environments in oil and gas production - Part 1: General principles for selection of cracking-resistant materials (ISO 15156-1:2015)
ISO 14122-3:2016 Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails
ISO 14122-1:2016 Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access
EN 13155:2003+A2:2009 Cranes - Safety - Non-fixed load lifting attachments
EN ISO 14163:1998 Acoustics - Guidelines for noise control by silencers (ISO 14163:1998)
EN 13445-5 : 2014 COR 2017 UNFIRED PRESSURE VESSELS - PART 5: INSPECTION AND TESTING
EN 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements
EN 60079-1:2014 Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures "d"
EN 12021:2014 Respiratory equipment - Compressed gases for breathing apparatus
EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
IEC 60417-1:2002 Graphical symbols for use on equipment - Part 1: Overview and application
IEC 61310-2:2007 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
EN 13445-6 : 2014 COR 2017 UNFIRED PRESSURE VESSELS - PART 6: REQUIREMENTS FOR THE DESIGN AND FABRICATION OF PRESSURE VESSELS AND PRESSURE PARTS CONSTRUCTED FROM SPHEROIDAL GRAPHITE CAST IRON
ISO 4126-1:2013 Safety devices for protection against excessive pressure — Part 1: Safety valves
ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
EN 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures
IEC 61511-1:2016+AMD1:2017 CSV Functional safety - Safety instrumented systems for the process industry sector - Part 1: Framework, definitions, system, hardware and application programming requirements
IEC 61000-6-2:2016 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard for industrial environments
VDMA 4315-5 : 2013 TURBOMACHINERY AND GENERATORS - APPLICATION OF THE PRINCIPLES OF FUNCTIONAL SAFETY - PART 5: RISK ASSESSMENT STEAM TURBINES
EN 61310-2:2008 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
EN 60079-0:2012/A11:2013 EXPLOSIVE ATMOSPHERES - PART 0: EQUIPMENT - GENERAL REQUIREMENTS (IEC 60079-0:2011, MODIFIED)
ISO/TR 23849:2010 Guidance on the application of ISO 13849-1 and IEC 62061 in the design of safety-related control systems for machinery
ISO 15667:2000 Acoustics Guidelines for noise control by enclosures and cabins
ISO 13732-1:2006 Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
ISO 4413:2010 Hydraulic fluid power General rules and safety requirements for systems and their components
EN 13861:2011 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
EN 13463-1:2009 Non-electrical equipment for use in potentially explosive atmospheres - Part 1: Basic method and requirements
EN 349:1993+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
EN 13478:2001+A1:2008 Safety of machinery - Fire prevention and protection
ISO 2151:2004 Acoustics Noise test code for compressors and vacuum pumps Engineering method (Grade 2)
IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
EN 61310-3:2008 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
EN 547-1:1996+A1:2008 Safety of machinery - Human body measurements - Part 1: Principles for determining the dimensions required for openings for whole body access into machinery
EN ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015)
VDMA 4315-6 : 2013 TURBOMACHINERY AND GENERATORS - APPLICATION OF THE PRINCIPLES OF FUNCTIONAL SAFETY - PART 6: RISK ASSESSMENT GAS TURBINES
EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
IEC 61310-3:2007 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
IEC 60204-11:2000 Safety of machinery - Electrical equipment of machines - Part 11: Requirements for HV equipment for voltages above 1 000 V a.c. or 1 500 V d.c. and not exceeding 36 kV
EN 60417-1:2002 GRAPHICAL SYMBOLS FOR USE ON EQUIPMENT - PART 1: OVERVIEW AND APPLICATION
IEC 61078:2016 Reliability block diagrams
ISA TR84.00.02-3 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 3: DETERMINING THE SIL OF A SIF VIA FAULT TREE ANALYSIS
IEC 61165:2006 Application of Markov techniques
IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
ISO 8573-2:2007 Compressed air Part 2: Test methods for oil aerosol content
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
EN 62502 : 2010 ANALYSIS TECHNIQUES FOR DEPENDABILITY - EVENT TREE ANALYSIS (ETA)
EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
EN 1012-1:2010 Compressors and vacuum pumps - Safety requirements - Part 1: Air compressors
EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
EN ISO 11688-2:2000 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 2: Introduction to the physics of low-noise design (ISO/TR 11688-2:1998)
EN 13463-6:2005 Non-electrical equipment for use in potentially explosive atmospheres - Part 6: Protection by control of ignition source 'b'
EN 61078 : 1991 RELIABILITY BLOCK DIAGRAMS (IEC 61078:2016)
ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 14122-4:2016 Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
ISO 5389:2005 Turbocompressors — Performance test code
ISO 1217:2009 Displacement compressors Acceptance tests
IEC 62502:2010 Analysis techniques for dependability - Event tree analysis (ETA)
VDMA 4315-8 : 2016 Turbomachinery and generators- Application of the principles of functional safety- Part8: Risk assessment hydrogen cooled generators
EN ISO 13732-1:2008 Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006)
EN 61165:2006 Application of Markov techniques
EN ISO 2151:2008 Acoustics - Noise test code for compressors and vacuum pumps - Engineering method (Grade 2) (ISO 2151:2004)
NACE MR 01 75 : 2003 METALS FOR SULFIDE STRESS CRACKING AND STRESS CORROSION CRACKING RESISTANCE IN SOUR OILFIELD ENVIRONMENTS
ISO 8573-1:2010 Compressed air Part 1: Contaminants and purity classes
ISO 8573-3:1999 Compressed air Part 3: Test methods for measurement of humidity
EN 13001-2:2014 Crane safety - General design - Part 2: Load actions
EN 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems
IEC 60335-2-34:2012+AMD1:2015+AMD2:2016 CSV Household and similar electrical appliances - Safety - Part 2-34:Particular requirements for motor-compressors
EN 61511-3:2017 Functional safety - Safety instrumented systems for the process industry sector - Part 3: Guidance for the determination of the required safety integrity levels
ISO 21789:2009 Gas turbine applications — Safety
ISO 3857-2:1977 Compressors, pneumatic tools and machines — Vocabulary — Part 2: Compressors
IEC 61511-3:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 3: Guidance for the determination of the required safety integrity levels
EN 15198:2007 Methodology for the risk assessment of non-electrical equipment and components for intended use in potentially explosive atmospheres
EN ISO 14122-3:2016 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
EN 12693:2008 Refrigerating systems and heat pumps - Safety and environmental requirements - Positive displacement refrigerant compressors
EN 61000-6-2:2005/corrigendum:2005 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS (IEC 61000-6-2:2005)
ISO 3857-1:1977 Compressors, pneumatic tools and machines — Vocabulary — Part 1: General
EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
EN 60335-2-34:2013 Household and similar electrical appliances - Safety - Part 2-34: Particular requirements for motor-compressors
EN 12640:2000 Securing of cargo on road vehicles - Lashing points on commercial vehicles for goods transportation - Minimum requirements and testing
EN 13309:2010 Construction machinery - Electromagnetic compatibility of machines with internal power supply
EN 61000-6-4:2007/A1:2011 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-4: GENERIC STANDARDS - EMISSION STANDARD FOR INDUSTRIAL ENVIRONMENTS
DIN 25424-2:1990-04 FAULT TREE ANALYSIS - MANUAL CALCULATION PROCEDURES FOR THE EVALUATION OF A FAULT TREE
EN ISO 4414:2010 Pneumatic fluid power - General rules and safety requirements for systems and their components (ISO 4414:2010)
EN ISO 14122-4:2016 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016)
EN 62061:2005/A2:2015 SAFETY OF MACHINERY - FUNCTIONAL SAFETY OF SAFETY-RELATED ELECTRICAL, ELECTRONIC AND PROGRAMMABLE ELECTRONIC CONTROL SYSTEMS (IEC 62061:2005/A2:2015)
EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
EN 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels
ISO 13849-2:2012 Safety of machinery — Safety-related parts of control systems — Part 2: Validation
IEC 60079-0:2011 Explosive atmospheres - Part 0: Equipment - General requirements
ISO 16852:2016 Flame arresters — Performance requirements, test methods and limits for use
IEC 61511-2:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 2: Guidelines for the application of IEC 61511-1:2016
ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
IEC 60079-14:2013 Explosive atmospheres - Part 14: Electrical installations design, selection and erection
ISO 15156-1:2015 Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production Part 1: General principles for selection of cracking-resistant materials
EN ISO 13732-3:2008 Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 3: Cold surfaces (ISO 13732-3:2005)
EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
ISO 14163:1998 Acoustics — Guidelines for noise control by silencers
IEC 61000-6-4:2006+AMD1:2010 CSV Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments
VDMA 4315-7 : 2013 TURBOMACHINERY AND GENERATORS - APPLICATION OF THE PRINCIPLES OF FUNCTIONAL SAFETY - PART 7: RISK ASSESSMENT COMPRESSOR TRAIN
ISO 3864-1:2011 Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings
EN 60204-11:2000/corrigendum:2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 11: REQUIREMENTS FOR HV EQUIPMENT FOR VOLTAGES ABOVE 1000 V A.C. OR 1500 V D.C. AND NOT EXCEEDING 36 KV
ISO 3266:2010 Forged steel eyebolts grade 4 for general lifting purposes
EN 60079-14:2014/AC:2016 EXPLOSIVE ATMOSPHERES - PART 14: ELECTRICAL INSTALLATIONS DESIGN, SELECTION AND ERECTION (IEC 60079-14:2013/COR1:2016)
EN ISO 13849-2:2012 Safety of machinery - Safety-related parts of control systems - Part 2: Validation (ISO 13849-2:2012)
ISO 10440-1:2007 Petroleum, petrochemical and natural gas industries — Rotary-type positive-displacement compressors — Part 1: Process compressors
EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
ISO 4414:2010 Pneumatic fluid power General rules and safety requirements for systems and their components
ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
VDMA 4315-1 : 2013 TURBOMACHINERY AND GENERATORS - APPLICATION OF THE PRINCIPLES OF FUNCTIONAL SAFETY - PART 1: METHODS FOR DETERMINATION OF THE NECESSARY RISK REDUCTION
EN 626-1:1994+A1:2008 Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
ISA TR84.00.02-2 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 2: DETERMINING THE SIL OF A SIF VIA SIMPLIFIED EQUATIONS
EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
EN 13463-5:2011 Non-electrical equipment intended for use in potentially explosive atmospheres - Part 5: Protection by constructional safety 'c'
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
ISO 7000:2014 Graphical symbols for use on equipment Registered symbols
IEC 62061:2005+AMD1:2012+AMD2:2015 CSV Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
ISO 13732-3:2005 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 3: Cold surfaces
EN 837-2:1997 Pressure gauges - Part 2: Selection and installation recommendations for pressure gauges
EN ISO 4413:2010 Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413:2010)
ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
ISO 8573-4:2001 Compressed air Part 4: Test methods for solid particle content
IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
EN 837-3:1996 Pressure gauges - Part 3: Diaphragm and capsule pressure gauges - Dimensions, metrology, requirements and testing
EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
ISO/TR 11688-2:1998 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design
EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
EN ISO 7010 : 2012 AMD 7 2017 GRAPHICAL SYMBOLS - SAFETY COLOURS AND SAFETY SIGNS - REGISTERED SAFETY SIGNS (ISO 7010:2011/AMD 7:2016)
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
EN 1998-4:2006 Eurocode 8 - Design of structures for earthquake resistance - Part 4: Silos, tanks and pipelines
DIN 4844-2:2012-12 Graphical symbols - Safety colours and safety signs - Part 2: Registered safety signs
EN ISO 10439:2002 Petroleum, chemical and gas service industries - Centrifugal compressors (ISO 10439:2002)
EN ISO 16852:2016 Flame arresters - Performance requirements, test methods and limits for use (ISO 16852:2016)
ISA TR84.00.02-1 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 1: INTRODUCTION
ISO 3864-4:2011 Graphical symbols Safety colours and safety signs Part 4: Colorimetric and photometric properties of safety sign materials
EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
EN 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations
ISO 10439:2002 Petroleum, chemical and gas service industries Centrifugal compressors

Access your standards online with a subscription

Features

  • Simple online access to standards, technical information and regulations.

  • Critical updates of standards and customisable alerts and notifications.

  • Multi-user online standards collection: secure, flexible and cost effective.