IPC 7526 : 2007
Current
The latest, up-to-date edition.
STENCIL AND MISPRINTED BOARD CLEANING HANDBOOK
Hardcopy
English
13-02-2007
1 INTRODUCTION
1.1 Scope
1.2 Purpose
1.3 Overview
1.4 Problem Statement
1.5 Common Production Problems
2 BIBLIOGRAPHY OF DOCUMENTS, SPECIFICATIONS AND
REFERENCES
2.1 IPC
2.2 Joint Industry Standards
2.3 American Standards for Testing Materials
2.4 Federal Laws and Standards
2.5 Department of Defense
2.6 Occupational Safety and Health Administration
2.7 Environmental Protection Agency (EPA)
2.8 Department of Transportation
2.9 National Fire Protection Association (NFPA)
2.9.1 Air Quality Management Standards (AQMD)
3 STENCIL CLEANING PROCESS
3.1 Objectives for the Cleaning Process
3.2 Substrate
3.3 Tools
3.4 Pallets
4 MISPRINTED CIRCUIT BOARD CLEANING
4.1 Solder Paste
4.2 Adhesives
4.3 PCB Cleaning Process Considerations
5 CONTAMINANT TYPES AND REMOVAL CHARACTERISTICS
5.1 Polar Residues
5.2 Nonpolar Water Soluble Residues
5.3 Nonpolar Water Insoluble Residues
5.4 Nonreflowed Solder Paste
5.5 Reflowed Flux Residue
5.6 Uncured (Wet) SMT Adhesive
5.7 Insoluble Residues
6 STENCIL CLEANING PROCESSES
6.1 Under Stencil Wiping Process
6.2 Manual Stencil Cleaning
6.3 Semimanual Stencil Cleaning
6.4 Single Chamber Equipment
6.5 Ultrasonic Agitation
6.6 Automated Ultrasonic Stencil Cleaning
6.7 Rotating Wand/Fixed Nozzle Spray-In-Air Cleaning
6.8 Automated Ultrasonic Sponge Stencil Cleaning
6.9 Multifunctional Batch System for Stencils, Boards,
and Maintenance Cleaning
7 CLEANING CHEMISTRY OPTIONS
7.1 Cleaning Chemistry Selection
7.2 Chemistry Choices and the Cleaning Process
7.3 Solvent Cleaning
7.4 Aqueous Cleaning
7.5 Semiaqueous
8 CLEANING PROCESS CONSIDERATIONS
8.1 Common Rules that Center on Aqueous Cleaning
8.1.1 Temperature
8.1.2 Energy
8.1.3 Solvency/Concentration
8.1.4 Time
8.1.5 Cleanliness
8.2 Drying
9 EQUIPMENT ACCESSORIES
9.1 Equipment Accessories
9.2 Process Control Accessories
9.3 Operation Accessories
9.3.1 Pumps
9.3.2 Heaters
9.3.3 Filters
9.3.4 Dryers
9.3.5 Ion Exchange and Carbon Media
9.3.6 Evaporators
9.3.7 Exhaust/Venting Systems
9.3.8 Cooling Coils
9.3.9 Fixture/Basket Accessories
9.4 Compatibility Constraints with Cleaning Solutions
10 ENVIRONMENTAL
10.1 Air Emissions
10.2 Wastewater
10.3 Solid Waste
APPENDIX A Terms and Definitions
Addresses the removal of solder paste and uncured/unreacted SMT adhesives from stencils, misprinted printed circuit boards (PCBs) and application tools connected to the soldering paste application processes.
Committee |
5-30
|
DevelopmentNote |
Included in IPC C 108 & IPC C 1000. (07/2008) Also available in Russian Language, See IPC 7526 RUSSIAN. (10/2012)
|
DocumentType |
Standard
|
Pages |
32
|
PublisherName |
Institute of Printed Circuits
|
Status |
Current
|
IPC 7527 : 0 | REQUIREMENTS FOR SOLDER PASTE PRINTING |
IPC 7093 CHINESE : - | DESIGN AND ASSEMBLY PROCESS IMPLEMENTATION FOR BOTTOM TERMINATION COMPONENTS |
IPC 7527 GERMAN : - | REQUIREMENTS FOR SOLDER PASTE PRINTING |
IPC 7095 : C | DESIGN AND ASSEMBLY PROCESS IMPLEMENTATION FOR BGAS |
IPC 7525 GERMAN : B | STENCIL DESIGN GUIDELINE |
IPC 7093 : 0 | DESIGN AND ASSEMBLY PROCESS IMPLEMENTATION FOR BOTTOM TERMINATION COMPONENTS |
IPC 7525 CHINESE : B | STENCIL DESIGN GUIDELINES |
IPC 7525 : B | STENCIL DESIGN GUIDELINES |
IPC CA 821 : 0 | GENERAL REQUIREMENTS FOR THERMALLY CONDUCTIVE ADHESIVES |
IPC SA 61 : A | POST SOLDER SEMI-AQUEOUS CLEANING HANDBOOK |
CFR 40(PTS81-85) : JUL 2012 | PROTECTION OF ENVIRONMENT - ENVIRONMENTAL PROTECTION AGENCY |
CFR 40(PTS300-399) : JUL 2017 | PROTECTION OF ENVIRONMENT - ENVIRONMENTAL PROTECTION AGENCY |
IPC J STD 001 : F | REQUIREMENTS FOR SOLDERED ELECTRICAL AND ELECTRONIC ASSEMBLIES |
CFR 40(PT63) : JUL 98 | NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES |
CFR 40(PTS260-265) : JUL 2017 | PROTECTION OF ENVIRONMENT - ENVIRONMENTAL PROTECTION AGENCY |
IPC SC 60 : A | POST SOLDER SOLVENT CLEANING HANDBOOK |
IPC A 610 : F | ACCEPTABILITY OF ELECTRONIC ASSEMBLIES |
IPC CH 65 : B | GUIDELINES FOR CLEANING OF PRINTED BOARDS AND ASSEMBLIES |
IPC J STD 005 : A | REQUIREMENTS FOR SOLDERING PASTES |
NFPA 35 : 2016 | MANUFACTURE OF ORGANIC COATINGS |
CFR 40(PTS150-189) : JUL 2017 | PROTECTION OF ENVIRONMENT - ENVIRONMENTAL PROTECTION AGENCY |
IPC 3408 : 0 | GENERAL REQUIREMENTS FOR ANISOTROPICALLY CONDUCTIVE ADHESIVES FILMS |
IPC 3406 : 0 | GUIDELINES FOR ELECTRICALLY CONDUCTIVE SURFACE MOUNT ADHESIVES |
CFR 29(PT1910.1000 TO END) : 0 | LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR |
IPC 7525 : B | STENCIL DESIGN GUIDELINES |
IPC AC 62 : A | AQUEOUS POST SOLDER CLEANING HANDBOOK |
CFR 40(PTS87-135) : JUL 2000 | PROTECTION OF ENVIRONMENT - ENVIRONMENTAL PROTECTION AGENCY |
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